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2002 Rear brake calipers

jlupien502

Full Member
Joined
Jul 3, 2004
Messages
276
Location
Weymouth , MA
Do the 2wd trucks use different calipers than the 4wd trucks ??
I know some had single piston and other had dual.

The reason I asked is because I was shopping online for calipers. Some brands list the same part # for both 2 & 4wd while other brands list have different part numbers for 2 vs 4wd.

To confuse me even more raybestos lists one model number as fitting both, while they also have another caliper which is listed for 2wd only.

:help:
 
I think it is because of the G80 locker you have in your Z71.
 
The Z66 has the same rear end as the Z71. Now I"m not sure if they made a 2wd that didn't have the g80 but that's where the difference would be. My Z71 has the dual piston set up if that helps any.
 
MS03 2500 said:
I think it is because of the G80 locker you have in your Z71.
99.9% of 2002 1500 models Had a single piston caliper for the rear (Same caliper as Silverado/Sierra) dual piston caliper was an option.

4x2 or 4x4 do not make a difference, both can have single or dual piston calipers.

Just to be safe the OP should see what is on his Av before ordering anything.
 
Check the following:

From:
http://chevyavalanchefanclub.com/cafcna/index.php/topic,125037.0.html

One of the most important things to check is to make sure that you are installing the correct rear rotors. There are two sizes on the 1500 Avalanche. The main way to tell is if you have the G80 code (LOCKING REAR END) you will take the lager of the two sizes. Take your old rear rotor with you when you go to buy parts or if you order them check before installing, the offset and the size needs to be exactly the same! The wrong rotors will fit but are offset wrong and cause things to wear and/or brake!

Yes, I know at least two member who put the wrong size rotors on the rear, their braking was bad and one of them had problems, I think that the piston come out of the caliper after it got a little wear on the pads. The other member I helped dignose the wrong rotor problem and he changed them out before it caused a problem. Like I said the best way is to compare and make sure that the rear rotors are exactly the same, offset and diameter.

Another most excellent post even if you are not interested in the Durastops, lots of info on the brakes and replacing them:
http://chevyavalanchefanclub.com/cafcna/index.php/topic,91097.0/all.html

02-04 have two sizes available
The 325/330 nightmare
Can someone comment on the 325/330 nightmare? I remember going through this when I replaced my rear rotors the first time.  The rotors I had to go with appeared thicker (wider vent), but I don't remember if they were 325 or 330.  Is there a rhyme or reason to this, based on VIN? I'd like to do this upgrade since it's time for new brakes, and would obviously like to get the right rotors the first time.
Many believe, myself included, that Z66/Z71 gives you the bigger rotors
Honestly, the best solution I know of is a visit to a dealer with your VIN to be sure, OR removing a rear rotor and measuring it.  Thickness and diameter are different - not just the diameter
I believe the answer is that the 330mm rotors go on the rear ends that have a locker and the 325's go on all on all others. I will not bet the farm but it seems this way to me.........thoughts?
That would follow with Z66/Z71 having them, certainly
Following this logic I bought 320's as I have a plain old 1500 and of course when I took the rear wheel off  I see 330's?
Does your Avalanche have a locker rear axle? It will have a code: G80 on the glove box door.........if so the logic is still in tact
Yes it does, I thought the lockers only came with special packages?
Nope, the locker can/could be ordered by itself but did come in the Z66 and the Z71 packages
the consensus on here is that a "Z71" should have the "G80" locking diff,and therefore has the larger rotors.i sell auto parts to garages daily and more often than not i have to send both sets. the big difference between the two rotors is their thickness.
56827  =  12.795 dia.,overall ht. 3.35, rotor thk  .760
580165=  13.00   dia. overall ht  3.76, rotor thk. 1.20
Not necessarily.....the concensus around here is that the difference is the locker, if you have a locker rear end it takes the larger of the two available rotors. I have a 2 wheel drive Z66 and it takes the larger rear rotor
Oh, and it is not valid to state that rotors are the same between 2X2 and 4X4
It comes down to G80 (locker) equipped or not...with a locker the rotors are 5mm larger in diameter and slightly thicker as well than non locker Avs...
From mu research..
there are 2 rear calipers/rotor pad setup s on 1500 AVYS 2002-2006..
2 piston or 1 piston calipers which dicytate pads and rotors.
2 piston comes on those with the G80 locker rear end
The main thinking around here is the G80 rear end has the larger rear rotors. So are you then saying that you can look at the rear calipers and if it is a 2 picton (very easy to tell without even removing a wheel) you then need the larger rotor. If so that makes it very easy to help all of the members who are asking the question.......
Rock Auto on the other hand shows Raybestos parts for both...and both are different...
4X4 and 4X2 with G80 locker are 330mm diameter
Remainder are 325mm diameter
Well for '03 or '04 1500 cladded Z-71...with factory installed G80
I have yet to see dual piston rear calipers...still use the larger 330mm rear rotors though
He has the G80 locker he stated hence the 2 piston calipers and bigger rotors..

And another:
http://www.chevyavalanchefanclub.com/cafcna/index.php/topic,103403.0.html








 
TXSZ66AVLANCHE said:
99.9% of 2002 1500 models Had a single piston caliper for the rear (Same caliper as Silverado/Sierra) dual piston caliper was an option.

4x2 or 4x4 do not make a difference, both can have single or dual piston calipers.

Just to be safe the OP should see what is on his Av before ordering anything.
That was my thought too. Pull a rear tire and check. Also, Why does he need new calipers?
 
as stated many times above..

rear brakes were based on G80 option or not..

with G80 you got larger rotors and dual piston...

otherwise you got single piston and smaller rotors...

simple enough
 
ygmn said:
as stated many times above..

rear brakes were based on G80 option or not..

with G80 you got larger rotors and dual piston...

otherwise you got single piston and smaller rotors...

simple enough

My truck does not have RPO G80, but it was built with the larger rotors & dual piston calipers. To say G80 = Larger Rotors & dual piston is not exactly correct.
 
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TXSZ66AVLANCHE said:
My truck does not have RPO G80, but it was built with the larger rotors & dual piston calipers. To say G80 = Larger Rotors & dual piston is not exactly correct.
you do not have a 2002
 
Thanks for all the info posted but my question still stands.

All the calipers I'm considering were dual piston (as my truck is now equipped). Some part numbers were listed as fitting 4x4 or 4x2, while other part numbers were listed as fitting 4x2 only.



The reason I'm replacing the calipers is I'm going to do the GMT900 in the front using Raybestos Police grade calipers/rotors & pads. I'm going to replace the rears while I'm at it because I'm going to have the rear half apart anyway to replace my backing plates and change the diff fluid. I want to try and use the rear calipers from the 2003 Police Tahoe (also dual piston)
 
You are going to have to clarify a bit what site are you looking at to buy from and what brand caliper.
 
MS03 2500 said:
You are going to have to clarify a bit what site are you looking at to buy from and what brand caliper.

Oh, sorry. I meant to add that but forgot.

I'm looking at Rockauto.com and the Raybestos brand.

I'll use the left side part #'s for example:

Part# RC12055 is listed for both 4x4 & 4x2
Part# RC11885 is listed for 4x2 only
Both however are dual piston as confirmed on Raybestos website.
 
I see what you mean the difference I see is the 11885 are for Calipers Without Center Anti-rattle Clip.  I know a couple members work for auto repair shops or dealers maybe one will chime in.

But I know you don't want the 2 wheel drive only caliper.

index.php
 
TXSZ66AVLANCHE said:
The point that I am trying to make...2002-2006 models can have either style caliper with G80 or not. G80 is not the determining factor.
in 2002 g80 was determining factor...
 
I guess to finalize my question:

Can I use a rear caliper designed for a 4x2 on my 2002 Z71 so long as it's dual piston without a decrease in braking performance ???
 
I would call Rock Auto, but I'm pretty sure they are only 2 type of rear brakes single piston on 2002 1500 none Z66 AVs and the rest 2 piston.
 
jlupien502 said:
I guess to finalize my question:

Can I use a rear caliper designed for a 4x2 on my 2002 Z71 so long as it's dual piston without a decrease in braking performance ???
YES!!!..

Same brake system...if 2 piston....

PS try EBC pads and rotors... much better..

PSS also make sure you inspect rear park brake shoes etc to ensure they function as 2002 had issues with parts dragging and ruining inside rotor hat
 
ygmn said:
YES!!!..

Same brake system...if 2 piston....

PS try EBC pads and rotors... much better..

PSS also make sure you inspect rear park brake shoes etc to ensure they function as 2002 had issues with parts dragging and ruining inside rotor hat

Alright, as long as thats the case I'm going to go ahead with my mod/project.

(y) on the EBC pads. I have them now (green stuff7000) and think they are great. Not sure how much better the rotors are than the Raybestos Police grade though.
Parking brake items will be replaced as needed. I have to take them off to replace my backing plates anyway.

Thanks for all the help everyone. I'll post pics of the upgrades when I finish...................not 'til spring though. :E:
 
in 2002 g80 was determining factor...
The information here is incorrect. I own a base model 2002 Avalanche and bought it new. I. don’t have the G80 option in my truck and I have dual piston calipers and larger brakes. The best advice is to just climb under your truck and look.
 
The information here is incorrect. I own a base model 2002 Avalanche and bought it new. I. don’t have the G80 option in my truck and I have dual piston calipers and larger brakes. The best advice is to just climb under your truck and look.
interesting... as all the parts books & Stores online refer to Locking rear end when asking about rear brakes to figure what you need.
G80 locker for sure you get 2 piston caliper which has its own different pads & rotor then single.

the single piston was supposed to be on everything else.

Did you buy new or used?
Are you sure you do not have the G80 option? check glove box sticker as it still was an option for avy but came for free with Z66, Z71 & Northface in 2002.
 
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