This is not intended as service info. It's just for the curious!
Hydraulic Brake System Description and Operation
System Component Description
The hydraulic brake system consists of the following:
Hydraulic Brake Master Cylinder Fluid Reservoir
Contains supply of brake fluid for the hydraulic brake system.
Hydraulic Brake Master Cylinder
Converts mechanical input force into hydraulic output pressure.
Hydraulic output pressure is distributed from the master cylinder through two hydraulic circuits, supplying front-rear opposed wheel apply circuits.
Hydraulic Brake Pressure Balance Control System
Regulates brake fluid pressure delivered to hydraulic brake wheel circuits, in order to control the distribution of braking force.
Pressure balance control is achieved through dynamic rear proportioning (DRP), which is a function of the ABS modulator. Refer to ABS Description and Operation in Antilock Brake System for specific information on the operation of DRP.
Hydraulic Brake Pipes and Flexible Brake Hoses
Carries brake fluid to and from hydraulic brake system components.
Hydraulic Brake Wheel Apply Components
Converts hydraulic input pressure into mechanical output force.
System Operation
Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses linings against rotating brake system components.
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Brake Warning System Description and Operation
Brake Warning Indicator
The instrument panel cluster (IPC) illuminates the brake warning indicator when one or more of the following occurs:
* The body control module (BCM) detects that the park brake is engaged. The IPC receives a class 2 message from the BCM requesting illumination.
* The electronic brake control module (EBCM) detects a low brake fluid condition. The IPC receives a class 2 message from the EBCM requesting illumination.
* The EBCM detects an ABS malfunction which disables dynamic rear proportioning (DRP). The IPC receives a class 2 message from the EBCM requesting illumination.
* The IPC performs the bulb check at the start of each ignition cycle. The brake warning indicator illuminates for approximately 3 seconds before turning OFF.
* The IPC detects a loss of class 2 communications with the BCM or with the EBCM.
Service Brake System Message
The service brake system message is displayed whenever the red brake warning indicator is illuminated.
Supplemental Brake Assist
The Supplemental Brake Assist (SBA) displays two messages through the Driver Information Center (DIC).
REDUCED BRAKE POWER
The REDUCED BRAKE POWER message is displayed when the supplemental brake assist signal circuit is held low. This happens when the SBA is active and maintaining reduced brake power levels.
SERVICE BRAKE BOOSTER
The SERVICE BRAKE BOOSTER message will be displayed when the supplemental brake assist signal circuit is toggled at 1.0 Hz with a 50 percent duty cycle. This message is also displayed if the instrument panel cluster (IPC) does not see an alive and well signal at key on. When this message is displayed it indicates a problem with the SBA and should be serviced or replaced.
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Brake Assist System Description and Operation (Hydraulic Assist)
System Component Description
The brake assist system consists of the following:
Brake Pedal: Receives, multiplies and transfers brake system input force from driver.
Brake Pedal Pushrod: Transfers multiplied input force received from brake pedal to brake booster.
Hydraulic Brake Booster: Uses power steering fluid pressure to decrease effort required by driver when applying brake system input force.
When brake system input force is applied, pressurized power steering fluid is admitted to the rear of an apply piston, providing a decrease in brake pedal effort required. When input force is removed, pressurized power steering fluid is blocked off from the piston.
Power Steering System: Supplies pressurized power steering fluid used by hydraulic brake booster to decrease brake pedal effort.
System Operation
Brake system input force is multiplied by the brake pedal and transferred by the pedal pushrod to the hydraulic brake master cylinder. Effort required to apply the brake system is reduced by the hydraulic brake booster.
Refer to ABS Systems 101 for further brake and stabilization system information.
Hydraulic Brake System Description and Operation
System Component Description
The hydraulic brake system consists of the following:
Hydraulic Brake Master Cylinder Fluid Reservoir
Contains supply of brake fluid for the hydraulic brake system.
Hydraulic Brake Master Cylinder
Converts mechanical input force into hydraulic output pressure.
Hydraulic output pressure is distributed from the master cylinder through two hydraulic circuits, supplying front-rear opposed wheel apply circuits.
Hydraulic Brake Pressure Balance Control System
Regulates brake fluid pressure delivered to hydraulic brake wheel circuits, in order to control the distribution of braking force.
Pressure balance control is achieved through dynamic rear proportioning (DRP), which is a function of the ABS modulator. Refer to ABS Description and Operation in Antilock Brake System for specific information on the operation of DRP.
Hydraulic Brake Pipes and Flexible Brake Hoses
Carries brake fluid to and from hydraulic brake system components.
Hydraulic Brake Wheel Apply Components
Converts hydraulic input pressure into mechanical output force.
System Operation
Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses linings against rotating brake system components.
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Brake Warning System Description and Operation
Brake Warning Indicator
The instrument panel cluster (IPC) illuminates the brake warning indicator when one or more of the following occurs:
* The body control module (BCM) detects that the park brake is engaged. The IPC receives a class 2 message from the BCM requesting illumination.
* The electronic brake control module (EBCM) detects a low brake fluid condition. The IPC receives a class 2 message from the EBCM requesting illumination.
* The EBCM detects an ABS malfunction which disables dynamic rear proportioning (DRP). The IPC receives a class 2 message from the EBCM requesting illumination.
* The IPC performs the bulb check at the start of each ignition cycle. The brake warning indicator illuminates for approximately 3 seconds before turning OFF.
* The IPC detects a loss of class 2 communications with the BCM or with the EBCM.
Service Brake System Message
The service brake system message is displayed whenever the red brake warning indicator is illuminated.
Supplemental Brake Assist
The Supplemental Brake Assist (SBA) displays two messages through the Driver Information Center (DIC).
REDUCED BRAKE POWER
The REDUCED BRAKE POWER message is displayed when the supplemental brake assist signal circuit is held low. This happens when the SBA is active and maintaining reduced brake power levels.
SERVICE BRAKE BOOSTER
The SERVICE BRAKE BOOSTER message will be displayed when the supplemental brake assist signal circuit is toggled at 1.0 Hz with a 50 percent duty cycle. This message is also displayed if the instrument panel cluster (IPC) does not see an alive and well signal at key on. When this message is displayed it indicates a problem with the SBA and should be serviced or replaced.
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Brake Assist System Description and Operation (Hydraulic Assist)
System Component Description
The brake assist system consists of the following:
Brake Pedal: Receives, multiplies and transfers brake system input force from driver.
Brake Pedal Pushrod: Transfers multiplied input force received from brake pedal to brake booster.
Hydraulic Brake Booster: Uses power steering fluid pressure to decrease effort required by driver when applying brake system input force.
When brake system input force is applied, pressurized power steering fluid is admitted to the rear of an apply piston, providing a decrease in brake pedal effort required. When input force is removed, pressurized power steering fluid is blocked off from the piston.
Power Steering System: Supplies pressurized power steering fluid used by hydraulic brake booster to decrease brake pedal effort.
System Operation
Brake system input force is multiplied by the brake pedal and transferred by the pedal pushrod to the hydraulic brake master cylinder. Effort required to apply the brake system is reduced by the hydraulic brake booster.
Refer to ABS Systems 101 for further brake and stabilization system information.