Wiki,
I manafactured and installed the Got Change sail windows in my AV yesterday. The 1/8 inch, dark smoked plexi glass (enough to make four) cost a whopping $5.18.
I traced the template I made from GC's drawing on the plexi. I put down three layers of masking tape on top of the line to act as a heat sink (WOOD Mag. tip). I traced the template again, set the scroll saw to appx 1000 spm and made the cut.
I fine trimmed the plexi with a sanding drum on my Dremel tool, and included a slight bevel. A sanding block assisted too.
Once done, peel the paper off, wash with Dawn, apply tape on the three sides, attach to cleaned sail from inside the bed. I then applied tape on the outerside in three places.
I found Dark Bronze silicone at Home Depot and "caulked" in four places. Let dry about two hours, removed inner tape and complete the "caulking". Let dry overnight and SHAZAM!!! The AV looks even better. And BIGGER too!!!
Many Mahalos to GC for the plan and guidance!
Would post photos, but I do not own a Digital Camera.
Aloha,
Murman